As a shoe manufacturer, Chawla had to manage raw materials, production on the factory floor and finished pairs in every size across the warehouse and shops. Separate registers meant nobody could see real stock, production progress or the true cost of a pair.
ERP
ERP — Chawla Footwear
Manufacturing and inventory ERP for Chawla Footwear — shoe production, raw material and finished stock, outlets and dealers in one system.
About the client
Chawla Footwear is a Pakistani footwear brand that has been manufacturing shoes since 1976. It produces its own shoes in-house and sells them through company outlets and a network of dealers.
We implemented an ERPNext system that runs Chawla's manufacturing and inventory end to end: production orders for every article, stage-by-stage tracking from cutting to packing, raw material stock and purchasing, finished goods by size and colour, transfers to outlets, and sales for retail counters and dealers.
Key features
Production orders
Every batch of shoes starts as a production order for an article, its sizes and quantities.
Production stages
Cutting, stitching, lasting, soling and packing tracked step by step on the factory floor.
Bill of materials
Leather, soles, lining, laces and accessories needed for each article, with material cost per pair.
Raw material inventory
Stock of leather, soles and accessories with purchase orders, receipts and low-stock alerts.
Finished goods by size
Every article stored with its size and colour variants, so stock is counted pair by pair.
Warehouse & outlet transfers
Stock moved from the factory to the warehouse and on to each outlet, always traceable.
Outlet point of sale
Counter sales at company outlets with barcode scanning, so shop stock updates instantly.
Dealer orders & reports
Dealer orders and balances, plus reports on best sellers, slow movers and missing sizes.
Results
- Shoe production planned and tracked inside the ERP
- Raw material and finished stock in one place
- Size-wise stock visible for the warehouse and every outlet
- Production cost calculated for each pair
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